• FREE SHIPPING On all orders
  • SUPPORT 24/7 We support online 24 hours a Day
Call Us Now 888-395-0493 or chat online

Some Common Queries on Bottles & Custom Bottle Packaging

By Blake Harper, May 23, 2025

Some Common Queries on Bottles & Custom Bottle Packaging

1- A ketchup bottle is an example of a ________ package.

A ketchup bottle is an example of Primary Packaging. Commonly there are three phases of packaging:

  • Primary package
  • Secondary package
  • Tertiary Package

Here is a short overview of all these packaging phases. Have a look at them for a better understanding:

Primary Packaging:

It is a specialized type of packaging that comes in direct contact with the inner packaged product. Besides ensuring a product’s protection, primary packaging stands out for playing a vital role in dispensing, usage, and branding.

Secondary Packaging:

It’s a collection of multiple primary packages in a single packaging. Secondary packages help with branding and provide an excellent way to display and transport different bottled items. The best example of a secondary package is a custom cardboard box containing 4,5,6, or more ketchup bottles in a single packaging.

Tertiary Packaging:

This is an excellent option for bulk handling, storage, and transport. Tertiary packaging is ideally used to protect large product quantities during shipping and warehousing. A pallet shrink-wrapped with multiple ketchup boxes is considered a go-to tertiary packaging solution.

Compelling Reasons to Consider Ketchup Bottles in Primary Packaging:

Here’s why ketchup bottles come under the primary packaging category:

  • It’s in direct contact with the ketchup.
  • Feature a product’s information and unique branding details.
  • It’s the first thing to interact with consumers when they buy ketchup.

2- Is bottled water included in the NCL beverage package?

It totally depends on the beverage package you choose during your cuisine trip. A few of the famous packages are listed here that you can avail during your memorable cuisine journey:

Unlimited Open Bar Package:

  • Includes most alcoholic drinks, such as draft beer, wine by the glass, fountain soda, juices, and some non-alcoholic cocktails.
  • Bottled water is not included in the package.

Premium Plus Beverage Package:

  • Every type of alcoholic and non-alcoholic drink is included.
  • Bottled water is included in the package.

Soda Package:

  • Includes premium fountain sodas.
  • Bottles of water are not an inclusion.

Water Packages:

  • Offer 6,12,24, and 1-liter water bottles.
  • Directly delivered to the staterooms.

Free at Sea Promotion:

  • Comes up with 6 or 12-packs of bottled water.
  • Served to the stateroom without charging any cost. It stands out as a stateroom perk for guests.

How to Get Bottled Water if Not Included in the Package?

The following are some promising ways by which you can get bottled water if not included in your NCL beverage packages:

  • Purchase separately the 6,12, or 24-pack water bottles.
  • Go with refillable, single-use water bottles to quench your thirst during the holiday voyage.
  • Avail the filtered water from bars, restaurants, and self-serve stations throughout the ships.

How are Plastic Bottles Packaged?

Depending on the product types, bottle quantities, and target material, various types of packaging materials and systems are recommended for plastic bottle packaging. Here’s an overview of the most common and demanded packaging types for plastic bottles:

Custom Shrink Wrap Packaging:

Commonly used for water bottles, soda bottles, and juice bottles, custom shrink-wrap packaging is highly cost-effective, lightweight, and transparent for product packaging. In this top-grade packaging method, bottles are usually arranged in groups of 6,12, and 24 packs and tightly wrapped in biodegradable plastic films that are shrunk using heat.

Corrugated Cardboard Boxes:

They are ideal for packing larger, heavier, and premium bottles. Usually, custom compartments are created in cardboard packaging boxes to perfectly accommodate multiple bottles in a single packaging. Durable corrugated cardboard boxes are generally recommended for a product’s high protection during transit. These boxes are stackable and easily printable for branding. 30ml bottle boxes, 4/6 bottle carriers, and other such options are preferably made up of corrugated cardboard.

Reusable Plastic Crates:

These eco-friendly packaging solutions are preferred for milk, soft drinks, and various alcoholic and non-alcoholic beverages. Reusable plastic crates are easy to stack, handle, and transport across various regions. Besides this, the reusable plastic crate also stands out for its high-end durability and matchless protective features to ensure the safe transit of premium bottles from one place to another.

Sustainable Packaging Options:

Apart from all of the above-mentioned packaging solutions and types, various sustainable options also stand out. Some of the common eco-friendly custom packaging options include the following:

Less Commonly Used Blister or Clamshell Packaging

It’s a plastic mold enclosing delicate bottles, especially small-sized cosmetic bottles. High-grade medicines and specialty items are also packaged in blister or clamshell packaging. Usually, it’s sealed to a cardboard backing and placed inside the box.

Is water bottle packaging recyclable?

Yes, water bottle packaging is generally recyclable. However, there are certain limitations based on the materials used and local recycling systems. Here is a short overview of the recyclability of plastic water bottle packaging and cardboard water boxes:

PET-Made Plastic Water Bottles:

Most of the water bottles are made from PET (Polyethylene Terephthalate) plastic which is a highly recyclable material. It is widely accepted in various curbside recycling programs.

Polypropylene-Made Plastics:

Bottle caps are generally made up of polypropylene plastics. Some organizations accept it for recycling while some recommend the cap’s removal for a bottle’s complete recycling.

Shrink-Wrap PVC/PETG Plastics:

The bottle’s labels are usually made up of shrink-wrap PVC/PETG plastics. Their removal is necessary to ensure the bottle’s proper recycling as they are more likely to interfere with the overall recycling process.

Custom Cardboard Box Packaging:

These durable and sustainable boxes are used by brands for the shipping and display of bottled water. These boxes are made up of corrugated cardboard and Kraft paper, often using a large portion of recycled content. Custom cardboard packaging boxes usually come in printed and laminated forms. This highly affects the box’s recyclability. In laminated boxes, some parts of the box are recycled while others don’t. Moreover, the custom cardboard boxes having PVC window cutouts are also recommended to be first cleared off plastic windows to ensure complete recycling of custom cardboard packaging boxes.

How to Design Bottle Packaging?

Whether it’s a wine, water, or any other liquid bottle, sturdy and eco-friendly box packaging is required to ensure a safe bottle transfer across different regions while guaranteeing environmental sustainability. Therefore, it’s essential to pay attention to the box’s design. Here is a short step-by-step guide on how to design a bottle packaging:

1- Understand the Purpose of Box:

First, understand the basic purpose of creating a custom bottle box. The following are the most probable reasons for which these boxes are usually created:

  • To protect the delicate bottles from breakage and damage during display and transit.
  • To do the effective branding of your business and help grab more sales.
  • To provide a spacious surface for displaying the product’s information and other necessary details.
  • To ensure a memorable unboxing experience for customers and boost a brand’s trust among buyers and ultimately the sales.

2- Design the Box’s Structure:

After understanding the purpose of box creation, step to the box designing. While finalizing the custom box’s structural formats, choose from the box types, such as:

  • Tuck-end boxes
  • Sleeve boxes
  • Rigid boxes
  • Corrugated boxes
  • Window boxes

Besides box type, its precise size selection is also essential to ensure a snug fit for the bottle inside the box. Consider internal cushioning of paperboard, cardboard, and foam inserts to prevent bottles from moving inside the packaging. For enhanced protection of glass bottles, double-walled cardboard boxes are usually preferred. While designing the box, don’t forget to add tamper-evident seals, shrink wraps, and moisture-proof coatings to make sure the box is a highly protective and safe packaging solution for delicate bottles.

3- Select the Manufacturing Material:

Once the box design is finalized, move to the material selection. Here are a few of the suggestions to ensure quality manufacturing for bottle packaging:

  • Lightweight and printable paperboard material. Often used in making folding cartons, paperboard is ideal for retail boxes.
  • Durable and high-end corrugated board for a stronger box composition used in the packaging and shipping of heavier bottles.
  • Premium-quality rigid board material for the packaging of high-end bottles, such as perfumes and premium alcohol bottles.
  • Natural, eco-friendly, and FSC-certified Kraft paper to ensure sustainable packaging for bottles.

4- Design the Box Artwork:

Make the box visually appealing. Create a custom die-line template using Adobe Illustrator or any other similar software. Add your brand’s logo, colors, typography, product name, descriptions, QR codes, barcodes, legal information, and other details. For print finishes, consider the following:

  • Spot UV
  • Foil stamping
  • Embossing/debossing
  • Matte or glossy lamination

5- Create a Prototype:

Create the 3D digital mockup or physical sample of the designed artwork. Test design in terms of strength and appearance. In this prototype, check if the box provides a perfect fit of bottles inside the packaging, high-grade durability and strength, accuracy of printing & finishing, and ease of opening and closing.

6- Finalize Files & Prepare for Production:

Once the prototype is finalized and accepted, manufacturers get print-ready files to begin the process. They confirm the final die-line with the following:

  • CMYK color mode
  • 3mm bleed area
  • Die-cut lines and fold marks

They also confirm material and finishes, and insert details before starting the process. Once, everything is fully decided, you get a detailed quote from the supplier. Here’s a pro tip: ask for a pre-production sample before the manufacturing process starts.

7- Manufacturing & Distribution:

After the approval of the pre-production sample, manufacturers start producing custom bottle boxes. They produce, assemble, and deliver the boxes to you. Usually, the custom boxes are shipped flat.

8- Evaluate the Box’s Performance:

Once the boxes are launched in the market, check out their overall performance. Gather customer reviews on their quality and functionality. Look for the issues in shipping, durability, and usability. Track costs and waste for the box’s improvements in the future.

Where to Buy Custom Bottle Boxes this Year?

There are many online platforms, such as Amazon, Alibaba, Uline, and other platforms. But for guaranteed quality, turning to professional custom packaging companies is a go-to option. When it comes to choosing the most experienced and professional companies, CPP Boxes always stands out.

CPP Boxes

We are the one-stop-shop for an endless variety of personalized box sizes, styles, and shapes. Whether you belong to food, cosmetics, pharmaceuticals, or any other industry, CPP Boxes provide a wide range of bespoke boxes, perfectly designed as per your industry’s needs. We offer the box’s advanced innovations to make it the star of the show. Our customer support service is available 24/7. Shipping is totally free and bulk orders are available at wholesale prices and massive discounts. At CPP Boxes, you get a 100-unit low minimum order quantity of the following bottle boxes, designed as per your needs and demands:

Type Bottle Size / Count Common Use Cases Typical Features Materials
10ml Bottle Box Single (10ml) Essential oils, serums, tinctures Tuck-end or flip-top, foam insert, window display Cardboard, Kraft paper
30ml Bottle Box Single (30ml) CBD oil, skincare products, pharmaceuticals Custom die-cut, divider insert, UV coating Corrugated paperboard, rigid
Dropper Bottle Box Single (various sizes) Dropper bottles (5ml-100ml) Die-cut top, child-resistant lock, custom branding Eco-friendly Kraft, rigid box
4-Pack Bottle Carrier 4 bottles (e.g., 330ml) Craft beer, soda, artisanal beverages Handle for carrying, divider inserts Corrugated board
6-Pack Bottle Carrier 6 bottles (e.g., 12oz or 330ml) Beers, juices, health drinks Reinforced handle, full color print, partition inserts Cardboard with gloss/matte lam
Gift Bottle Box 1 to 3 bottles (any size) Premium wine, whiskey, corporate gifting Magnetic closure, ribbon, foil stamping Luxury rigid box
Multi-Bottle Display Box 2–12 bottles (assorted) Sample kits, combo offers, beauty sets Window cut-out, tiered insert, branded graphics Cardstock, clear PVC window
Subscription Bottle Box Varies (monthly boxes) Monthly health/wellness, pet products Branding focus, shock-proof inserts, eco-friendly Sustainable corrugated board
Mini Sample Box 3–5 mini bottles (2–5ml) Perfume, essential oil testers Compact, flip lid, insert tray Cardboard, recycled paperboard
Industrial Bottle Box 100ml+ bottles (1–2 units) Chemical storage, lab supplies Extra padding, secure lid, hazard labeling Corrugated, protective foam

 

What kind of bottle boxes for moving are best?

The following are some of the best custom bottle boxes for moving fragile, delicate, and valuable items:

Box Type Ideal For Key Features
Corrugated Partition Boxes Wine, spirits, beer, sauces Built-in dividers to prevent bottles from clashing; heavy-duty corrugated walls
Cell Divider Moving Boxes Glass bottles (330ml to 1L) Cardboard cells keep bottles upright and separated; reinforced bottom
Foam-Insert Bottle Boxes Fragile or high-value bottles Precision-cut foam holds bottles securely; shock-absorbent
Double-Walled Boxes Large or heavy bottles Extra strength; resists punctures and stacking pressure
Bottle Shipping Kits Standard wine/spirit bottles (750ml) Pre-sized box with foam inserts or molded pulp; courier-approved
Bottle Shipping Kits Reusable bottles or bulk glass Rigid, stackable, washable; ideal for short moves or storage
Plastic Crate-Style Bottle Boxes Perfumes, essential oils, skincare bottles Custom-fit padding (foam or molded pulp); often with magnetic closures
6- or 12-Bottle Carriers (with handles) Small-scale moves for drinks Built-in handles, partitioned for balance and safety

Different beer bottle boxes with dividers, why dividers are important?

Here’s a detailed table showcasing different types of beer bottle boxes with dividers, highlighting their typical capacity, structural features, material options, and other characteristics:

Box Type Capacity Bottle Size Compatibility Best Use Cases Key Features Material Options
4-Pack Beer Carrier 4 Bottles 330ml / 12oz Small batch brews, promotional packs Integrated handle, cross-style cardboard dividers, customizable branding Kraft board, corrugated cardboard
6-Pack Beer Carrier 6 Bottles 330ml / 12oz Craft beer, retail sales Reinforced handle, snug-fit cells, moisture-resistant coating Cardboard, laminated board
12-Bottle Beer Box 12 Bottles 330ml / 12oz or 500ml Distribution, wholesale, beer clubs Grid-style insert dividers, sturdy top closure, optional branding panels Corrugated board (B-flute, E-flute)
24-Bottle Beer Crate Box 24 Bottles 330ml, 355ml, 500ml Bulk shipping, commercial supply Heavy-duty walls, full internal grid, double-wall for extra protection Triple-wall corrugated board
Growler Bottle Box 2 or 4 Bottles 64oz / 1.89L Growlers Breweries, refillable beer programs Padded dividers, foam inserts optional, top flaps for secure closure Rigid Kraft, thick corrugated cardboard
Sampler Pack Box 6 or 12 Bottles Mixed sizes (incl. 250ml) Mixed-style beer sets, gifting Die-cut dividers, branding focus, display window optional Printed board, eco-cardstock
Tall Bottle 6-Pack 6 Bottles 500ml or longneck bottles European beer styles, premium packs Extra height dividers, strong bottom support, vertical structure Reinforced Kraft paperboard
Reusable Beer Bottle Crate 6–24 Bottles Varies Reuse/storage for home or bar use Plastic or wood frame, fixed dividers, stackable, durable handles HDPE plastic, molded wood, metal handles

 

Importance of Dividers:

The following points highlight the benefits of using dividers in custom bottle packaging solutions:

  • They prevent bottles from breaking.
  • Ensure product stability.
  • Organizes content.
  • Enhances safety.
  • Improves unboxing experience.
  • Supports effective branding.
  • Optimizes the box space.

What are Xmas Bottle Boxes?

Xmas bottle boxes or Christmas bottle boxes are festive, decorative packaging solutions, perfectly designed to hold one or more bottles at a time. These bottles can be of wine, champagne, liquor, and specialty beverages. Xmas bottles are specifically designed for the Christmas season. They combine functionality with seasonal aesthetics, such as Christmas trees, stars, icons, and other features.

Key Features of Xmas Bottle Boxes:

The following are some of the key features of custom Xmas bottle boxes that make them a go-to option for businesses and individuals:

  • Christmas-themed graphics, such as snowflakes, Santa, reindeer, holly, and many more options.
  • Premium-grade manufacturing, uses rigid cardboard, textured paper, foil-stamped finishes, and many more options.
  • Often feature custom dividers to keep bottles secure, ensuring a snug fitting for single, double, or multi-bottle sets in a single packaging.
  • Built-in custom handles, decorative ropes, and other bespoke features enhance the overall gift-giving experience.
  • Eco-friendly composition, featuring Kraft paper, recyclable cardboard materials, and other such options.

Popular Uses of Bespoke Xmas Bottle Boxes:

Here are some of the most famous applications of Xmas bottle boxes. Let’s have a look at them:

  • Highly used in corporate gifting.
  • The best option for seasonal packaging and retail holiday promotions.
  • Ideal pick for personal gifting during the holiday season.
  • Provide safety and visual appeal to the Xmas boxes sold online.

Most Demanded Types of Xmas Bottle Boxes:

Below are some of the most demanded Xmas bottle box types that are highly trending in the market:

  • Single bottle wine gift box.
  • Two-bottle folding box.
  • 4/6 pack holiday beer carrier.
  • Bottle & glass gift box.
  • Advent calendar bottle box.

GET YOUR QUOTE

user-icon

Blake Harper

Custom Packaging Editor

Blake Harper is an experienced and dedicated packaging engineer with a deep passion for creating innovative, sustainable, and cost-effective packaging solutions. He holds a degree in Packaging Engineering, where he gained a strong foundation in materials science, product design, and manufacturing processes. With years of hands-on experience, Blake has honed his skills in optimizing packaging designs for a wide range of industries, including consumer goods, electronics, and food packaging.

Currently, Blake has been with CPP Boxes, a leading packaging solutions provider, for several years, where he has played a key role in designing packaging that balances functionality, cost efficiency, and sustainability. His work at CPP Boxes has involved designing protective packaging, improving supply chain logistics, and developing eco-friendly solutions that reduce waste and environmental impact.

Blake's expertise lies in selecting the right materials, creating structural designs that maximize protection and minimize costs, and ensuring that packaging meets both consumer expectations and industry standards. His approach integrates creativity with technical know-how, always striving for solutions that are both practical and innovative.

Passionate about environmental sustainability, Blake is always exploring new ways to incorporate eco-friendly practices into his work. He is committed to advancing packaging technologies and methodologies that reduce waste, improve recyclability, and contribute to a more sustainable future. Throughout his career, Blake has become known for his strong problem-solving skills, attention to detail, and his ability to collaborate effectively with cross-functional teams to meet project goals.

Innovations in Custom Boxes