A ketchup bottle is an example of Primary Packaging. Commonly there are three phases of packaging:
Here is a short overview of all these packaging phases. Have a look at them for a better understanding:
It is a specialized type of packaging that comes in direct contact with the inner packaged product. Besides ensuring a product’s protection, primary packaging stands out for playing a vital role in dispensing, usage, and branding.
It’s a collection of multiple primary packages in a single packaging. Secondary packages help with branding and provide an excellent way to display and transport different bottled items. The best example of a secondary package is a custom cardboard box containing 4,5,6, or more ketchup bottles in a single packaging.
This is an excellent option for bulk handling, storage, and transport. Tertiary packaging is ideally used to protect large product quantities during shipping and warehousing. A pallet shrink-wrapped with multiple ketchup boxes is considered a go-to tertiary packaging solution.
Here’s why ketchup bottles come under the primary packaging category:
It totally depends on the beverage package you choose during your cuisine trip. A few of the famous packages are listed here that you can avail during your memorable cuisine journey:
The following are some promising ways by which you can get bottled water if not included in your NCL beverage packages:
Depending on the product types, bottle quantities, and target material, various types of packaging materials and systems are recommended for plastic bottle packaging. Here’s an overview of the most common and demanded packaging types for plastic bottles:
Commonly used for water bottles, soda bottles, and juice bottles, custom shrink-wrap packaging is highly cost-effective, lightweight, and transparent for product packaging. In this top-grade packaging method, bottles are usually arranged in groups of 6,12, and 24 packs and tightly wrapped in biodegradable plastic films that are shrunk using heat.
They are ideal for packing larger, heavier, and premium bottles. Usually, custom compartments are created in cardboard packaging boxes to perfectly accommodate multiple bottles in a single packaging. Durable corrugated cardboard boxes are generally recommended for a product’s high protection during transit. These boxes are stackable and easily printable for branding. 30ml bottle boxes, 4/6 bottle carriers, and other such options are preferably made up of corrugated cardboard.
These eco-friendly packaging solutions are preferred for milk, soft drinks, and various alcoholic and non-alcoholic beverages. Reusable plastic crates are easy to stack, handle, and transport across various regions. Besides this, the reusable plastic crate also stands out for its high-end durability and matchless protective features to ensure the safe transit of premium bottles from one place to another.
Apart from all of the above-mentioned packaging solutions and types, various sustainable options also stand out. Some of the common eco-friendly custom packaging options include the following:
It’s a plastic mold enclosing delicate bottles, especially small-sized cosmetic bottles. High-grade medicines and specialty items are also packaged in blister or clamshell packaging. Usually, it’s sealed to a cardboard backing and placed inside the box.
Yes, water bottle packaging is generally recyclable. However, there are certain limitations based on the materials used and local recycling systems. Here is a short overview of the recyclability of plastic water bottle packaging and cardboard water boxes:
Most of the water bottles are made from PET (Polyethylene Terephthalate) plastic which is a highly recyclable material. It is widely accepted in various curbside recycling programs.
Bottle caps are generally made up of polypropylene plastics. Some organizations accept it for recycling while some recommend the cap’s removal for a bottle’s complete recycling.
The bottle’s labels are usually made up of shrink-wrap PVC/PETG plastics. Their removal is necessary to ensure the bottle’s proper recycling as they are more likely to interfere with the overall recycling process.
These durable and sustainable boxes are used by brands for the shipping and display of bottled water. These boxes are made up of corrugated cardboard and Kraft paper, often using a large portion of recycled content. Custom cardboard packaging boxes usually come in printed and laminated forms. This highly affects the box’s recyclability. In laminated boxes, some parts of the box are recycled while others don’t. Moreover, the custom cardboard boxes having PVC window cutouts are also recommended to be first cleared off plastic windows to ensure complete recycling of custom cardboard packaging boxes.
Whether it’s a wine, water, or any other liquid bottle, sturdy and eco-friendly box packaging is required to ensure a safe bottle transfer across different regions while guaranteeing environmental sustainability. Therefore, it’s essential to pay attention to the box’s design. Here is a short step-by-step guide on how to design a bottle packaging:
First, understand the basic purpose of creating a custom bottle box. The following are the most probable reasons for which these boxes are usually created:
After understanding the purpose of box creation, step to the box designing. While finalizing the custom box’s structural formats, choose from the box types, such as:
Besides box type, its precise size selection is also essential to ensure a snug fit for the bottle inside the box. Consider internal cushioning of paperboard, cardboard, and foam inserts to prevent bottles from moving inside the packaging. For enhanced protection of glass bottles, double-walled cardboard boxes are usually preferred. While designing the box, don’t forget to add tamper-evident seals, shrink wraps, and moisture-proof coatings to make sure the box is a highly protective and safe packaging solution for delicate bottles.
Once the box design is finalized, move to the material selection. Here are a few of the suggestions to ensure quality manufacturing for bottle packaging:
Make the box visually appealing. Create a custom die-line template using Adobe Illustrator or any other similar software. Add your brand’s logo, colors, typography, product name, descriptions, QR codes, barcodes, legal information, and other details. For print finishes, consider the following:
Create the 3D digital mockup or physical sample of the designed artwork. Test design in terms of strength and appearance. In this prototype, check if the box provides a perfect fit of bottles inside the packaging, high-grade durability and strength, accuracy of printing & finishing, and ease of opening and closing.
Once the prototype is finalized and accepted, manufacturers get print-ready files to begin the process. They confirm the final die-line with the following:
They also confirm material and finishes, and insert details before starting the process. Once, everything is fully decided, you get a detailed quote from the supplier. Here’s a pro tip: ask for a pre-production sample before the manufacturing process starts.
After the approval of the pre-production sample, manufacturers start producing custom bottle boxes. They produce, assemble, and deliver the boxes to you. Usually, the custom boxes are shipped flat.
Once the boxes are launched in the market, check out their overall performance. Gather customer reviews on their quality and functionality. Look for the issues in shipping, durability, and usability. Track costs and waste for the box’s improvements in the future.
There are many online platforms, such as Amazon, Alibaba, Uline, and other platforms. But for guaranteed quality, turning to professional custom packaging companies is a go-to option. When it comes to choosing the most experienced and professional companies, CPP Boxes always stands out.
We are the one-stop-shop for an endless variety of personalized box sizes, styles, and shapes. Whether you belong to food, cosmetics, pharmaceuticals, or any other industry, CPP Boxes provide a wide range of bespoke boxes, perfectly designed as per your industry’s needs. We offer the box’s advanced innovations to make it the star of the show. Our customer support service is available 24/7. Shipping is totally free and bulk orders are available at wholesale prices and massive discounts. At CPP Boxes, you get a 100-unit low minimum order quantity of the following bottle boxes, designed as per your needs and demands:
Type | Bottle Size / Count | Common Use Cases | Typical Features | Materials |
10ml Bottle Box | Single (10ml) | Essential oils, serums, tinctures | Tuck-end or flip-top, foam insert, window display | Cardboard, Kraft paper |
30ml Bottle Box | Single (30ml) | CBD oil, skincare products, pharmaceuticals | Custom die-cut, divider insert, UV coating | Corrugated paperboard, rigid |
Dropper Bottle Box | Single (various sizes) | Dropper bottles (5ml-100ml) | Die-cut top, child-resistant lock, custom branding | Eco-friendly Kraft, rigid box |
4-Pack Bottle Carrier | 4 bottles (e.g., 330ml) | Craft beer, soda, artisanal beverages | Handle for carrying, divider inserts | Corrugated board |
6-Pack Bottle Carrier | 6 bottles (e.g., 12oz or 330ml) | Beers, juices, health drinks | Reinforced handle, full color print, partition inserts | Cardboard with gloss/matte lam |
Gift Bottle Box | 1 to 3 bottles (any size) | Premium wine, whiskey, corporate gifting | Magnetic closure, ribbon, foil stamping | Luxury rigid box |
Multi-Bottle Display Box | 2–12 bottles (assorted) | Sample kits, combo offers, beauty sets | Window cut-out, tiered insert, branded graphics | Cardstock, clear PVC window |
Subscription Bottle Box | Varies (monthly boxes) | Monthly health/wellness, pet products | Branding focus, shock-proof inserts, eco-friendly | Sustainable corrugated board |
Mini Sample Box | 3–5 mini bottles (2–5ml) | Perfume, essential oil testers | Compact, flip lid, insert tray | Cardboard, recycled paperboard |
Industrial Bottle Box | 100ml+ bottles (1–2 units) | Chemical storage, lab supplies | Extra padding, secure lid, hazard labeling | Corrugated, protective foam |
The following are some of the best custom bottle boxes for moving fragile, delicate, and valuable items:
Box Type | Ideal For | Key Features |
Corrugated Partition Boxes | Wine, spirits, beer, sauces | Built-in dividers to prevent bottles from clashing; heavy-duty corrugated walls |
Cell Divider Moving Boxes | Glass bottles (330ml to 1L) | Cardboard cells keep bottles upright and separated; reinforced bottom |
Foam-Insert Bottle Boxes | Fragile or high-value bottles | Precision-cut foam holds bottles securely; shock-absorbent |
Double-Walled Boxes | Large or heavy bottles | Extra strength; resists punctures and stacking pressure |
Bottle Shipping Kits | Standard wine/spirit bottles (750ml) | Pre-sized box with foam inserts or molded pulp; courier-approved |
Bottle Shipping Kits | Reusable bottles or bulk glass | Rigid, stackable, washable; ideal for short moves or storage |
Plastic Crate-Style Bottle Boxes | Perfumes, essential oils, skincare bottles | Custom-fit padding (foam or molded pulp); often with magnetic closures |
6- or 12-Bottle Carriers (with handles) | Small-scale moves for drinks | Built-in handles, partitioned for balance and safety |
Here’s a detailed table showcasing different types of beer bottle boxes with dividers, highlighting their typical capacity, structural features, material options, and other characteristics:
Box Type | Capacity | Bottle Size Compatibility | Best Use Cases | Key Features | Material Options |
4-Pack Beer Carrier | 4 Bottles | 330ml / 12oz | Small batch brews, promotional packs | Integrated handle, cross-style cardboard dividers, customizable branding | Kraft board, corrugated cardboard |
6-Pack Beer Carrier | 6 Bottles | 330ml / 12oz | Craft beer, retail sales | Reinforced handle, snug-fit cells, moisture-resistant coating | Cardboard, laminated board |
12-Bottle Beer Box | 12 Bottles | 330ml / 12oz or 500ml | Distribution, wholesale, beer clubs | Grid-style insert dividers, sturdy top closure, optional branding panels | Corrugated board (B-flute, E-flute) |
24-Bottle Beer Crate Box | 24 Bottles | 330ml, 355ml, 500ml | Bulk shipping, commercial supply | Heavy-duty walls, full internal grid, double-wall for extra protection | Triple-wall corrugated board |
Growler Bottle Box | 2 or 4 Bottles | 64oz / 1.89L Growlers | Breweries, refillable beer programs | Padded dividers, foam inserts optional, top flaps for secure closure | Rigid Kraft, thick corrugated cardboard |
Sampler Pack Box | 6 or 12 Bottles | Mixed sizes (incl. 250ml) | Mixed-style beer sets, gifting | Die-cut dividers, branding focus, display window optional | Printed board, eco-cardstock |
Tall Bottle 6-Pack | 6 Bottles | 500ml or longneck bottles | European beer styles, premium packs | Extra height dividers, strong bottom support, vertical structure | Reinforced Kraft paperboard |
Reusable Beer Bottle Crate | 6–24 Bottles | Varies | Reuse/storage for home or bar use | Plastic or wood frame, fixed dividers, stackable, durable handles | HDPE plastic, molded wood, metal handles |
The following points highlight the benefits of using dividers in custom bottle packaging solutions:
Xmas bottle boxes or Christmas bottle boxes are festive, decorative packaging solutions, perfectly designed to hold one or more bottles at a time. These bottles can be of wine, champagne, liquor, and specialty beverages. Xmas bottles are specifically designed for the Christmas season. They combine functionality with seasonal aesthetics, such as Christmas trees, stars, icons, and other features.
The following are some of the key features of custom Xmas bottle boxes that make them a go-to option for businesses and individuals:
Here are some of the most famous applications of Xmas bottle boxes. Let’s have a look at them:
Below are some of the most demanded Xmas bottle box types that are highly trending in the market:
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Blake Harper is an experienced and dedicated packaging engineer with a deep passion for creating innovative, sustainable, and cost-effective packaging solutions. He holds a degree in Packaging Engineering, where he gained a strong foundation in materials science, product design, and manufacturing processes. With years of hands-on experience, Blake has honed his skills in optimizing packaging designs for a wide range of industries, including consumer goods, electronics, and food packaging.
Currently, Blake has been with CPP Boxes, a leading packaging solutions provider, for several years, where he has played a key role in designing packaging that balances functionality, cost efficiency, and sustainability. His work at CPP Boxes has involved designing protective packaging, improving supply chain logistics, and developing eco-friendly solutions that reduce waste and environmental impact.
Blake's expertise lies in selecting the right materials, creating structural designs that maximize protection and minimize costs, and ensuring that packaging meets both consumer expectations and industry standards. His approach integrates creativity with technical know-how, always striving for solutions that are both practical and innovative.
Passionate about environmental sustainability, Blake is always exploring new ways to incorporate eco-friendly practices into his work. He is committed to advancing packaging technologies and methodologies that reduce waste, improve recyclability, and contribute to a more sustainable future. Throughout his career, Blake has become known for his strong problem-solving skills, attention to detail, and his ability to collaborate effectively with cross-functional teams to meet project goals.