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Custom Apparel Mailers

Ensure the safe shipping of your bulky apparel with our FSC-certified and 100% recyclable custom apparel mailers. At CPP Boxes, we design these mailers with 97% post-consumer waste paper, 70 to 120gsm rustic kraft paper, 100 to 300gsm recycled corrugated paper, and other customized eco-friendly materials to ensure your brand’s commitment to sustainability. Whether you want apparel mailers with paper lining, flat bags, gusseted mailers, drawstring apparel bags, or any other customized bag style, we ensure sustainable printing with soy and water-based inks. At CPP Boxes, you also get expandible apparel mailers with at least 1.5 with self-seal adhesive closures and tear strips for easy opening of these mailer bags. So, get our free quote today to avail these naturally biodegradable custom apparel mailers within 7-9 business days.

Key Features:

  • Custom Die Cut Packaging Boxes Accurate Sizes for All Products
  • Enhance Product Presentation with Innovative Styles and Design
  • High Quality, Well-Manufactured and Long Lasting Materials
  • State of The Art High Quality Printing Services Best for Branding
  • Delivery Within 10 Working Days Once Your Design Finalized

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File Type : AI, PDF, EPS, TIFF, Photoshop etc

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No Die & Plate Charges

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High Quality Offset Printing

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Quick Turnaround

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Starting From 100 Boxes

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Custom Size And Style

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Competitive Price

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Free Design Support

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Free Shipping

Get a Perfect Balance of Protection and Presentation with Our Custom Apparel Mailers

Stand out in the competitive apparel industry with top-quality, sustainable, convenient, and lightweight apparel packaging. Whether you ship t-shirts, dresses, shoes, or other accessories, custom apparel mailers are the go-to option. Considering the versatility of the competitive apparel industry, we design these apparel mailers with various essential factors in mind. Here are a few of our strategies that make these mailers a top pick of various popular brands:

Ensure the Durability of Custom Apparel Mailers

Prevent your valuable apparel items from wear and tear and ensure their safe shipping to the destination with protective custom apparel mailers. At CPP Boxes, we ensure the durability of mailers by fulfilling the following criteria:

  • Use sturdy materials with high tensile strength, such as rustic Kraft paper, and B and E-fluted corrugated paperboard. For heavier apparel products, we prefer A and C-fluted corrugated paperboard.
  • Incorporate peel-and-seal flaps to ensure the durability of mailers throughout their shipping journey. These self-sealing adhesive strips ensure a secure closure for packaging.
  • Reinforce seams with additional layers and adhesive strips to prevent the mailers from stripping or tearing during transit.
  • Add bubble wraps, air pillows, or recycles paper paddings to enhance the durability of apparel mailers. 
  • Apply UV and varnish coatings to maximize the water and tear resistance of custom apparel mailers.
  • Use more durable printing inks to enhance the strength of custom apparel mailers. Our famous options include UV inks, pigment-based inks, thermal transfer inks, and eco-solvent inks.

Provide Versatility of Custom Apparel Mailers

Avail our versatile custom apparel mailers and package each product in a perfect fitting. Whether it’s mailer shape, size, color, or any other feature, we provide you with countless options to choose from. Here are some of the major variations that CPP Boxes offers you:

  • Custom apparel mailers in a variety of shapes to suit the specific needs of an apparel item. For example, flat mailers are ideal for folded products and gusseted mailers are best for bulkier items.
  • Highly customizable mailers in different appealing colors and finishes. Brands can opt for matte, glossy, soft-touch, silk, or spot UV coatings to ensure a premium unboxing experience for their customers. 
  • Color options usually range from basic neutrals to bold shades. Offset and digital printing methods are available to ensure color consistency throughout the design. 
  • Custom apparel mailers featuring a wide variety of tamper-evident seals, such as holographic seals, shrink wraps, adhesive seals, security tapes, and many more options.

For free design support or any other inquiry, feel free to contact us at 888-395-0493 or  quotes@cppboxes.com and book your order to get high-quality custom-printed apparel mailers with a fast turnaround of 7 to 9 business days.

  • Dimensions
    All Custom Sizes & Shapes
  • Printing
    CMYK, PMS, No Printing
  • Paper Stock
    10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated,Bux Board, Cardstock
  • Quantities
    100 - 500,000
  • Coating
    Gloss, Matte, Spot UV
  • Default Process
    Die Cutting, Gluing, Scoring, Perforation
  • Options
    Custom Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink, PVC Sheet.
  • Proof
    Flat View, 3D Mock-up, Physical Sampling (On request)
  • Turn Around
    5-7 Business Days , Rush

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Best Quality Printing and Packaging

Frequently Asked Questions

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At CPP Boxes, we design custom-made mailers with minimal variations to meet your product’s specific sizes and requirements. However, our tolerance variations usually range within 1/16” or 1-2 mm to ensure the precise fitting of your apparel products.

Of course! We provide the apparel mailers equipped with odor barrier films, such as gloss, matte, metallic, spot UV, and foil coating. Moreover, you can also customize the mailer with scented and odor-neutralizing inserts, often infused with activated charcoal.